High Pressure Batch Reactor
200000.00 INR
Product Details:
- Application Chemical Synthesis, Research Laboratories, Pharmaceutical Production
- Type Batch Reactor
- Material Stainless Steel
- Weight Up to 500 Kg
- Dimension (L*W*H) Varies as per model (Approx. 600 x 750 x 1200 mm)
- Condition New
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High Pressure Batch Reactor Price And Quantity
- 1 Unit
- 200000.00 INR
- High Pressure Mechanical Seal
- Up to 300°C
- Motorized Agitator
- Up to 200 bar
- Electrical/Steam Heating Arrangements
- Pressure Relief Valve, Burst Disc
- Bourdon Type Pressure Gauge Included
- Digital Display with Automatic Control
- Polished
High Pressure Batch Reactor Product Specifications
- Varies as per model (Approx. 600 x 750 x 1200 mm)
- Chemical Synthesis, Research Laboratories, Pharmaceutical Production
- Stainless Steel
- Batch Reactor
- New
- Up to 500 Kg
- High Pressure Mechanical Seal
- Up to 300°C
- Motorized Agitator
- Up to 200 bar
- Electrical/Steam Heating Arrangements
- Pressure Relief Valve, Burst Disc
- Bourdon Type Pressure Gauge Included
- Digital Display with Automatic Control
- Polished
High Pressure Batch Reactor Trade Information
- 10 Unit Per Week
- 4-5 Week
- Packing in corrugated box, shrink wrapping and wooden crates available.
Product Description
Banking on our three decades of industrial experience, we are engaged in manufacturing and exporting a foremost range of High Pressure Batch Reactor. These reactors are used in various industries including chemical, pharmaceutical and food processing for operations like solids dissolution, product mixing, chemical reactions, batch distillation and polymerization. Our High Pressure Batch Reactor is made by a team of skilled professionals using SS304 material, following the norms and guidelines laid down by the industry. In addition, our reactors are available in various sizes and capacities to pick from.
Key Features :
- 5KL high pressure batch reactor with internal cooling coil.
- Jacket designed for 76 kg/cm2/3000C
- Agitators offering high heat transfer rates.
- Optimum utilisation of gas.
- Offered in a variety of construction in bare/cladded material.
- Homogenous suspension of solids/catalysts.
- Higher catalyst life due to low shear.
- Higher productivity due to higher gas interfacial area.
- Fleliable containment of gas and the product of the reaction.
- High flooding limits.
- Custom designed for each process.
- Available with ASME U & U2 certification or CE as per PED.
Why Prefer this Product :
- Proper insulation
- Leak proof structure
- Corrosion resistance
More Details -
We and designed and manufactured a 5 KL Capacity SS316, Hydrogenator with a specially designed Gas Recirculation Agitator with dual internal cooling coil and SS304 Jacket on the vessel. The vessel was designed for a pressure of 76 Kg/cm2g and 300 C temperature. Coupled with high pressure in the Vessel along with Agitator rotating at very high speeds (approx.300 rpm), setting up mechanical sealing arrangement was the biggest challenge in the design and the manufacturing of the Vessel. In consultation with a seal manufacturer in India, we designed a unique in -house double mechanical seal with a forced lubrication system to withstand high pressure and temperature.
Advanced Control and Safety Features
This batch reactor incorporates a digital display with automatic control for seamless operation and monitoring. Safety mechanisms, including a pressure relief valve and burst disc, minimize operational risks by providing instant response to overpressure situations. Real-time data from the Bourdon type pressure gauge further enhances safety during high-pressure operations.
Versatile Applications Across Industries
Its robust design and reliable components make this reactor suitable for chemical synthesis, pharmaceutical processes, and laboratory research. The flexible dimension options and stainless steel construction enable customization for various batch sizes and compounding processes, meeting the rigorous demands of industries across India and international markets.
FAQs of High Pressure Batch Reactor:
Q: How does the motorized agitator improve mixing efficiency in the high pressure batch reactor?
A: The motorized agitator provides consistent and robust stirring, ensuring uniform mixing of reactants even under high pressure and temperature conditions. This leads to enhanced reaction rates and reliable scale-up from laboratory to production environments.Q: What safety features are built into the reactor to protect users and equipment?
A: The reactor is equipped with a pressure relief valve and a burst disc, both designed to automatically release excess pressure and prevent hazardous situations. These features, along with the Bourdon type pressure gauge and secure mechanical seals, ensure high operational safety.Q: When should the reactor be used in chemical synthesis or pharmaceutical production?
A: This reactor is optimal when processes require controlled high pressure and temperature for reaction optimization, such as hydrogenation, crystallization, or polymerization, commonly performed in chemical or pharmaceutical research and manufacturing.Q: Where is this high pressure batch reactor most effectively utilized?
A: It is most effectively utilized in research laboratories, pilot plants, and small- to medium-scale production facilities engaged in chemical, pharmaceutical, or biotechnological processing.Q: What is the benefit of having both electrical and steam heating arrangements?
A: Offering both electrical and steam heating arrangements provides versatility for users, allowing selection based on energy availability, process requirements, or temperature control preferences, enhancing operational flexibility.Q: How does the digital control panel facilitate the reactors operation?
A: The digital display with automatic control enables precise setting and monitoring of process parameters such as temperature, pressure, and agitation speed, improving batch consistency and operational efficiency.Q: What material is used for the reactor construction and why?
A: Stainless steel is used due to its excellent resistance to corrosion, high strength under pressure, easy cleaning, and suitability for stringent hygienic and safety requirements common in chemical and pharmaceutical industries.Tell us about your requirement
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Contact Details
- Sona Shopping Centre, B1, Trikamdas Rd, Kandivali, Jethava Nagar, Kandivali West,Mumbai - 400067, Maharashtra, India
- Phone : 08045475942
- Mr. Ketan J. Patel (C.E.O.)
- Mobile : 08045475942
- Send Inquiry
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